Range Rover P38 2.5 EGR removal kit

(2 customer reviews)

£72.00 ex. vat

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SKU: AS69 Category:

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AlliSport Range Rover P38 2.5 TD EGR Removal.

New revised design with Lifetime Warranty!

Cool air is fundamental for efficient, clean combustion and power!

Our EGR bypass system not only stops the hot, second – hand air entering the engine, also removes the restriction caused by the original EGR set up, which is considerable, particularly on later engines .

Original manufacturers replacement EGR valves are expensive and likely to fail again.

Removal of the Exhaust Gas Recirculation (EGR) system is widely recognised as a simple and effective method of improving the efficiency of a turbo diesel engine.

The EGR allows hot, used gases back into the engine and can cause excessive black smoke and lack of power. EGR bypass improves fuel consumption, power and throttle response.

The AlliSport design of EGR valve bypass does not interfere with the engine ECU systems, and will not cause any faults to be recorded or warnings lights to occur.

Our kits are precision laser cut and professionally TIG welded by hand in house.

AlliSport Adaptor with special swaged end to stop pipes slipping off under boost pressure.

Directly replaces original part, our special One-Piece design means no other parts required, no need to tamper with stubborn exhaust manifold bolts!

Allows manifold and adaptor to expand and contract at the same rate unlike stainless steel types
Note:- Please check that your vehicle is fitted with an EGR before ordering as some early models did not have it fitted. We supply two versions of the Turbo hose set for this vehicle. One for the engine with EGR and one for the engine without EGR or with EGR removed.

Additional information

Weight 5.51 lbs


Model / Series




2 reviews for Range Rover P38 2.5 EGR removal kit

  1. Stuart davis (verified owner)

    I haven’t fitted it yet, just brought it to spain where I live.
    looks good though.

  2. Andrew Graham

    Hi fitted part to Range Rover p38 1999,
    This was easy job went on as like for like. The Erg valve replacement unit i purchased works well i would imagine but with auto box not allowing me to have kick down can’t get above 40 mph.
    The old unit i think was closed shut so was not working.
    So on review I would have put great fit, good replacement and would recommend to everyone 100% happy with purchase.
    Was not able to right review on your site. So you can do it for me.
    Best regards Ray Stephens.

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AlliSport strive to produce the highest quality products designed to withstand many years of use and we are proud to stand behind these products. However, we manufacture many products and if you make enough of anything, a limited number of problems may be expected. It is how we deal with a problem that is important!

Effective January 2016 onwards, if your product fails due to a manufacturing defect we will repair or replace it without charge, at our discretion. Only original, unaltered and unmodified materials and workmanship are covered by this policy.

This warranty does not cover damage caused by accident, improper care, negligence, normal wear and tear, or the natural breakdown of materials over extended time and use.

Damage not covered under warranty may be repaired for a reasonable rate and a fee will be charged for return shipping.

The products eligible for warranty are covered to the original owner, for the lifetime of the product.  Unfortunately, this does not mean your lifetime. Your AlliSport® intercooler may not survive to the ripe old age of 70.

(But we have heard from happy customers whose well-loved and cared for 1999 products are still going strong!)

For warranty evaluation, your product must be returned directly to AlliSport Ltd, Aubrey’s Farm, Bromesberrow Estate, Ledbury, Herefordshire, HR8 1RZ, UK, including a copy of the receipt, otherwise we require an order or invoice number to track it through our records.

All shipping for warranty must be pre-paid and insured and accompanied by reference to the original invoice. We cannot be liable for lost or damaged in-bound packages.

Not all AlliSport products are covered by the lifetime warranty, please check the warranty tab on the product detail page for further info. We will not be held liable for any costs associated with removal and refitting of a product covered by this warranty. You accept these conditions by purchasing the product.