Td5 Discovery intercooler (Auto gearbox)

(3 customer reviews)

£399.00 ex. vat

Availability: In stock

SKU: AS21 Category:

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High performance uprated replacement intercooler from AlliSport Ltd using our L.I.F.T  (Louvered Internal Fin Technology) core

Lifetime Warranty!

Fits both MANUAL and AUTOMATIC gearbox models, suitable for vehicles with and without Air Conditioning. We also offer a much larger version only suitable for manual models.

Note some export manual models were fitted with transmission cooler and will require auto model intercooler.

Designed to fit utilising the original hoses and mounting brackets, this intercooler has capacity to cool up to 190bhp. Models with Auto gearboxes have to be capped at around 160bhp as the gearbox enters limp mode.

Constructed using our ultra efficient L.I.F.T controlled atmosphere brazed core with internal “turbulators” to increase cooling capacity.

Laser cut end tanks CNC folded for strength and TIG welded by hand all in house, pressure tested before dispatch.

Fuel economy improves by on average 10% with a reduction in EGT & cylinder head thermal stress. In order to get the best from this upgrade the fuelling needs optimising to suit. We offer remapping/rechipping facilities depending on vehicle model year. We can also supply plug-in tuning units and turbo upgrades.


Additional information

Weight 52.5 lbs


Model / Series




3 reviews for Td5 Discovery intercooler (Auto gearbox)

  1. Lieven LRC-Motors

    Very nice quality and fits straight away, there’s no better option for TD5 Discovery AUTO.
    Great and fast service, can only recommend Allisport!

  2. Adam Burt

    Awesome service and fantastic intercooler. Very well packaged. I reckon it could have been through a warzone and still come out with out a scratch. The quality of the build is second to non brilliant.

  3. Sam R

    Excellent replacement intercooler for my 1999 TD5. I can feel the difference in performance. Shipping was fast and the packaging excellent.

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AlliSport strive to produce the highest quality products designed to withstand many years of use and we are proud to stand behind these products. However, we manufacture many products and if you make enough of anything, a limited number of problems may be expected. It is how we deal with a problem that is important!

Effective January 2016 onwards, if your product fails due to a manufacturing defect we will repair or replace it without charge, at our discretion. Only original, unaltered and unmodified materials and workmanship are covered by this policy.

This warranty does not cover damage caused by accident, improper care, negligence, normal wear and tear, or the natural breakdown of materials over extended time and use.

Damage not covered under warranty may be repaired for a reasonable rate and a fee will be charged for return shipping.

The products eligible for warranty are covered to the original owner, for the lifetime of the product.  Unfortunately, this does not mean your lifetime. Your AlliSport® intercooler may not survive to the ripe old age of 70.

(But we have heard from happy customers whose well-loved and cared for 1999 products are still going strong!)

For warranty evaluation, your product must be returned directly to AlliSport Ltd, Aubrey’s Farm, Bromesberrow Estate, Ledbury, Herefordshire, HR8 1RZ, UK, including a copy of the receipt, otherwise we require an order or invoice number to track it through our records.

All shipping for warranty must be pre-paid and insured and accompanied by reference to the original invoice. We cannot be liable for lost or damaged in-bound packages.

Not all AlliSport products are covered by the lifetime warranty, please check the warranty tab on the product detail page for further info. We will not be held liable for any costs associated with removal and refitting of a product covered by this warranty. You accept these conditions by purchasing the product.