Defender 200 Tdi full size intercooler

(1 customer review)

£408.00 ex. vat

35% increase in power and torque from this conversion!!

SKU: AS04-2 Category:

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Full size, high performance front mounted intercooler, designed and built in house by AlliSport using our special L.I.F.T technology core. Fabricated in house with laser cut end tanks and TIG welded by hand

Lifetime warranty!

Replaces the original intercooler fitted next to the radiator on Land Rover Tdi models.

The kit fits using the original boost pipe connections with minor modifications and is supplied complete with fitting instruction sand stainless steel bracket and fixing kit.

Cooler, more dense oxygen rich air reduces heat stress, improves efficiency and lowers exhaust gas temperatures (EGT) giving greater scope for further tuning

Power and torque can increase with correct tuning by 35%, or up to 155 bhp with the standard turbo plus an improvement in fuel economy


  • 320mm x 500mm x 55mm L.I.F.T  core
  • Laser cut, CNC folded end tanks, TIG welded by hand
  • 610mm total width
  • 330mm height
  • 60mm thick
  • 51mm / 2″ inlet and outlet tube diameter with swaged ends for pipe security
  • Includes stainless steel fixing brackets and bolts
  • M8 front mounting boss top mounts and extra strong laser cut and CNC folded bottom mounts

Please note – not suitable for cars with AC. Please contact us to discuss an alternative solution.

See our FAQ pages for further information or contact us for advice

Additional information

Weight 68.5 lbs

Model / Series


LHD version, RHD version



1 review for Defender 200 Tdi full size intercooler

  1. Henry

    We have used Andrew and his crew a few times now and their work speaks for itself!! This Intercooler fits perfectly and looks amazing. With the added look and performance I wouldn’t go anywhere else!
    The welding and the whole job looks flawless! 100% use these guys to make anything you need! Thank you guys!!

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AlliSport strive to produce the highest quality products designed to withstand many years of use and we are proud to stand behind these products. However, we manufacture many products and if you make enough of anything, a limited number of problems may be expected. It is how we deal with a problem that is important!

Effective January 2016 onwards, if your product fails due to a manufacturing defect we will repair or replace it without charge, at our discretion. Only original, unaltered and unmodified materials and workmanship are covered by this policy.

This warranty does not cover damage caused by accident, improper care, negligence, normal wear and tear, or the natural breakdown of materials over extended time and use.

Damage not covered under warranty may be repaired for a reasonable rate and a fee will be charged for return shipping.

The products eligible for warranty are covered to the original owner, for the lifetime of the product.  Unfortunately, this does not mean your lifetime. Your AlliSport® intercooler may not survive to the ripe old age of 70.

(But we have heard from happy customers whose well-loved and cared for 1999 products are still going strong!)

For warranty evaluation, your product must be returned directly to AlliSport Ltd, Aubrey’s Farm, Bromesberrow Estate, Ledbury, Herefordshire, HR8 1RZ, UK, including a copy of the receipt, otherwise we require an order or invoice number to track it through our records.

All shipping for warranty must be pre-paid and insured and accompanied by reference to the original invoice. We cannot be liable for lost or damaged in-bound packages.

Not all AlliSport products are covered by the lifetime warranty, please check the warranty tab on the product detail page for further info. We will not be held liable for any costs associated with removal and refitting of a product covered by this warranty. You accept these conditions by purchasing the product.