Defender 200 Double Core Uprated Intercooler

Rated 5.00 out of 5 based on 1 customer rating
(1 customer review)

£360.00 ex. vat

Availability: 10 to 14 days


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A brand new direct replacement high performance aluminium “Double Core” intercooler from AlliSport Ltd.

This intercooler has been designed to replace the original smaller intercooler on the Land Rover Defender, Discovery or Range Rover 200 Tdi engine and has 80% more surface area than the original.

We have designed this intercooler primarily for customers who have fitted close mounted extreme type winch bumpers where it is not possible to fit our larger front mounted intercooler.

This model is a good compromise between our standard uprated model and the larger Option 2 front mount.

Also suitable for cars with AC.

Combined with the correct tuning (instructions included) power will increase from 111bhp standard to 141bhp with a similar increase in torque. Figures are taken from our customers own rolling road tests.

The greater cooling capacity will allow up to 27% increase in power and torque in the lower and mid-range revs and improved throttle response.

Customers regularly report 10-15% gain in economy.

Please note, you may need to adjust the original intercooler/radiator surround frame to install this intercooler.

Because the intercooler is far more efficient than the standard item, the fuel pump will need setting to compensate for the change in mixture. The settings are straightforward and are covered in the comprehensive fitting instructions supplied with the kit.

As most Tdi vehicles are not electronically controlled, there is no ECU to remap, so we optimise the fuel and boost settings to match the intercooler mechanically.

Cylinder head thermal stress is actually reduced as the combustion temperature or EGT is reduced dramatically

Fits original position with minor modifications

115mm Thick special high performance vacuum brazed core

Internal turbulators increase cooling capacity

Ideal for vehicles fitted with close mounted inset winch or Air Conditioning

80% greater surface area than standard External dimensions as per original intercooler apart from extra thickness

Fully TIG welded in house Makes full use of the space available whilst keeping external dimensions the same Tuning instructions included

We use high quality vaccum brazed cores and all of our products are manufactured to British Standard

Additional information

Weight 19.84 lbs


Model/ Series

Intended Use


1 review for Defender 200 Double Core Uprated Intercooler

  1. Rated 5 out of 5

    (verified owner)

    Transformed the driving experience of this 25 year old vehicle, expensive but you get what you pay for and in this case I could not be more pleased.

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AlliSport strive to produce the highest quality products designed to withstand many years of use and we are proud to stand behind these products. However, we manufacture many products and if you make enough of anything, a limited number of problems may be expected. It is how we deal with a problem that is important!

Effective January 2016 onwards, if your product fails due to a manufacturing defect we will repair or replace it without charge, at our discretion. Only original, unaltered and unmodified materials and workmanship are covered by this policy.

This warranty does not cover damage caused by accident, improper care, negligence, normal wear and tear, or the natural breakdown of materials over extended time and use.

Damage not covered under warranty may be repaired for a reasonable rate and a fee will be charged for return shipping.

The products eligible for warranty are covered to the original owner, for the lifetime of the product.  Unfortunately, this does not mean your lifetime. Your AlliSport® intercooler may not survive to the ripe old age of 70.

(But we have heard from happy customers whose well-loved and cared for 1999 products are still going strong!)

For warranty evaluation, your product must be returned directly to AlliSport® Warranty Department, 23-25 Foxes Bridge Road, Cinderford, Gloucestershire, GL14 2PQ, UK.

All shipping for warranty must be pre-paid and insured and accompanied by reference to the original invoice. We cannot be liable for lost or damaged in-bound packages.

Not all AlliSport products are covered by the lifetime warranty, please check the warranty tab on the product detail page for further info.