Discovery 300 Tdi uprated intercooler (Air con manual gearbox)

£512.00 ex. vat

SKU: AS71-3 Category:

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Full size, high performance front mounted intercooler, designed and built in house by AlliSport using our special L.I.F.T (Louvred Internal Fin Technology) core.

Fabricated in house with laser cut end tanks and TIG welded by hand. Fits in front of AC condenser with no vehicle modifications required.

Lifetime Warranty!

Suitable for both right and left hand drive

intercooler is supplied with fitting kit and instructions, replaces ALL boost hoses which are available in various colours.

This high performance aluminium intercooler can improve performance by 35% when combined with correct tuning.

Maximum power can be increased to over 150bhp from 111bhp in standard form. The engine will feel more flexible and willing to pull.

Fuel economy improves by on average 10% with a reduction in cylinder head thermal stress.  

This kit also includes full instructions on how to adjust your fuel pump and boost pressure to maximise performance.

As most vehicles are not electronically controlled, there is no ECU to remap, so we optimise the fuel and boost settings to match the intercooler mechanically.

These kits available for DIY installation with comprehensive instructions.

Please see our other kits for vehicles with Auto gearbox and Air Conditioning

Additional information

Weight 108 lbs


Model / Series



With black hose package, With blue hose package




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AlliSport strive to produce the highest quality products designed to withstand many years of use and we are proud to stand behind these products. However, we manufacture many products and if you make enough of anything, a limited number of problems may be expected. It is how we deal with a problem that is important!

Effective January 2016 onwards, if your product fails due to a manufacturing defect we will repair or replace it without charge, at our discretion. Only original, unaltered and unmodified materials and workmanship are covered by this policy.

This warranty does not cover damage caused by accident, improper care, negligence, normal wear and tear, or the natural breakdown of materials over extended time and use.

Damage not covered under warranty may be repaired for a reasonable rate and a fee will be charged for return shipping.

The products eligible for warranty are covered to the original owner, for the lifetime of the product.  Unfortunately, this does not mean your lifetime. Your AlliSport® intercooler may not survive to the ripe old age of 70.

(But we have heard from happy customers whose well-loved and cared for 1999 products are still going strong!)

For warranty evaluation, your product must be returned directly to AlliSport Ltd, Aubrey’s Farm, Bromesberrow Estate, Ledbury, Herefordshire, HR8 1RZ, UK, including a copy of the receipt, otherwise we require an order or invoice number to track it through our records.

All shipping for warranty must be pre-paid and insured and accompanied by reference to the original invoice. We cannot be liable for lost or damaged in-bound packages.

Not all AlliSport products are covered by the lifetime warranty, please check the warranty tab on the product detail page for further info. We will not be held liable for any costs associated with removal and refitting of a product covered by this warranty. You accept these conditions by purchasing the product.