LIFT technology uprated intercooler for Defender 3.2, 2.3, BMW M57, Cummins 2.8

£440.00 ex. vat

Please email us for availability

SKU: AS64-64 Category: Fits: BMW M57 3.0, Cummins 2.8, Defender 2.3 Ford EcoBoost, Defender 3.2 Ford Tdci

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New ultra efficient uprated intercooler for MODIFIED Defender fitted with Ford 3.2, 2.3 Ecoboost, BMW 3.0 M57, Cummins 2.8

Featuring our new L.I.F.T (Louvered Internal Fin Technology) hi-flow core design for ultimate reliability and efficiency.

Lifetime warranty!

Designed and manufactured in England, our latest Defender intercooler is the culmination of many years of development.

This model is manufactured with larger 64mm pipe connections 70mm long; suitable for modified vehicles.

Please note – 57mm and longer pipes also available; please let us know when you order which is required

Designed on Solid Works, with Laser cut end tanks and mounting brackets, CNC folded and TIG welded individually by hand in house.

Our design uses high grade 5000 Series  sheet metal tanks folded from a single piece to eliminate splitting. This design is lighter and more efficient than the heavy cast models on the market. Lighter weight means better heat rejection, as there is less material to act as an insulator and better recovery times in between boost cycles.

These are built around our own L.I.F.T (Louvered Internal Fin Technology) cooling core for maximum strength and cooling efficiency.

Despite specialising in intercooler manufacture for over 18 years, we have had our design independently tested in the UK against various designs on the market, including cast designs from around the world.

This tightly controlled rigorous independent testing consists of a program of individual tests including heat rejection, efficiency, high pressure test cycles, pressure drop, charge air flow and air flow over the core externally. Results are derived from the average of at least 10 readings per condition.

Each unit undergoes final inspection and pressure test, before being dated ready for despatch around the world. You will notice all our intercoolers are plain aluminium with no coating. This is because coating acts as an insulator reducing efficiency, plus we pride ourselves in the finish of our products and have no need to cover up any substandard workmanship.

Along with many other products we manufacture, all AlliSport intercoolers are covered by a lifetime warranty – we are so confident this is the best Defender intercooler available today.

We have taken a great deal of time to ensure these intercoolers are easy to fit, a simple replacement for all Defender Td5, 2.4 and 2.2 Tdci models with or without air conditioning. Designed to fit using the original boost hoses. Available with fitting guide.

The increased cooling capacity together with the appropriate electronic tuning can allow power output to be increased by on average 35% power torque. Fuel economy improves by, on average 10% with a reduction in cylinder head thermal stress. Thermal stress is actually reduced as the EGT or combustion temperature is reduced dramatically.  Power and torque can be increased further with special turbos and improved air flow products.

We also offer in house ECU remapping / rechipping and manufacture bespoke radiators and other high quality solutions. Please search the website for more of our top quality products, or send us an email for further information and advice.

2.8 Cummins radiator & intercooler packs also available

Please see some in house manufacturing videos here –

Laser nesting program

Posted by AlliSport on Thursday, 23 February 2017

End tank laser cutting

Posted by AlliSport on Thursday, 23 February 2017

Welding an end tank

Posted by AlliSport on Thursday, 23 February 2017




Additional information

Weight 60 lbs





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AlliSport strive to produce the highest quality products designed to withstand many years of use and we are proud to stand behind these products. However, we manufacture many products and if you make enough of anything, a limited number of problems may be expected. It is how we deal with a problem that is important!

Effective January 2016 onwards, if your product fails due to a manufacturing defect we will repair or replace it without charge, at our discretion. Only original, unaltered and unmodified materials and workmanship are covered by this policy.

This warranty does not cover damage caused by accident, improper care, negligence, normal wear and tear, or the natural breakdown of materials over extended time and use.

Damage not covered under warranty may be repaired for a reasonable rate and a fee will be charged for return shipping.

The products eligible for warranty are covered to the original owner, for the lifetime of the product.  Unfortunately, this does not mean your lifetime. Your AlliSport® intercooler may not survive to the ripe old age of 70.

(But we have heard from happy customers whose well-loved and cared for 1999 products are still going strong!)

For warranty evaluation, your product must be returned directly to AlliSport Ltd, Aubrey’s Farm, Bromesberrow Estate, Ledbury, Herefordshire, HR8 1RZ, UK.

All shipping for warranty must be pre-paid and insured and accompanied by reference to the original invoice. We cannot be liable for lost or damaged in-bound packages.

Not all AlliSport products are covered by the lifetime warranty, please check the warranty tab on the product detail page for further info.