Discovery Td5 intercooler (manual gearbox version)

(4 customer reviews)

£455.00 ex. vat

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SKU: AS30 Category:

Worldwide Delivery

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Recently re-developed with improved flow characteristics and one piece “Bi-Fold” end tanks for extra strength.

Lifetime warranty!

Featuring our new L.I.F.T Pro (Louvered Internal Fin Technology) hi-flow core design for ultimate reliability, efficiency, heat rejection and heat cycle recovery

Each unit is individually pressure tested to 30psi, fully submerged in a water bath before dispatch

Our latest design is not only stronger but flow is improved meaning reduced intake charge, therefore a higher oxygen content enters the engine improving combustion and reducing EGT’s

Please Note – Some export models are fitted with a transmission oil cooler, please check before ordering. In this case please order the automatic transmission uprated intercooler AS21

Our uprated intercooler has capacity to provide cooling for well over 300bhp, so charge air cooling will never be an issue.

In order to get the best from this upgrade the fuelling needs optimising to suit. We offer remapping / re-chipping facilities depending on vehicle model year using maps developed with specialists TD5 Inside. We can also supply plug-in tuning units.

Fuel economy generally improves by on average 10-15% with a reduction in cylinder head thermal stress again, depending on tuning

Easy installation – uses original mounts with minor modifications and original boost hose connections

Suitable for fast road or competition use with our optimum 12 fins per inch fin density

Additional information

Weight 52.91 lbs


Model / Series




4 reviews for Discovery Td5 intercooler (manual gearbox version)

  1. John Rhodes (verified owner)

    This is an extremely well made Intercooler, a quality product.

  2. Leigh (verified owner)

    Awesome product excellent quality could not fault

  3. Phill Everall

    An excellent example of British engineering. Welds are second to none, with visual quality. A must have item with any significant power increase.

  4. James

    Excellent customer service and extremely well made intercooler!

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AlliSport strive to produce the highest quality products designed to withstand many years of use and we are proud to stand behind these products. However, we manufacture many products and if you make enough of anything, a limited number of problems may be expected. It is how we deal with a problem that is important!

Effective January 2016 onwards, if your product fails due to a manufacturing defect we will repair or replace it without charge, at our discretion. Only original, unaltered and unmodified materials and workmanship are covered by this policy.

This warranty does not cover damage caused by accident, improper care, negligence, normal wear and tear, or the natural breakdown of materials over extended time and use.

Damage not covered under warranty may be repaired for a reasonable rate and a fee will be charged for return shipping.

The products eligible for warranty are covered to the original owner, for the lifetime of the product.  Unfortunately, this does not mean your lifetime. Your AlliSport® intercooler may not survive to the ripe old age of 70.

(But we have heard from happy customers whose well-loved and cared for 1999 products are still going strong!)

For warranty evaluation, your product must be returned directly to AlliSport Ltd, Aubrey’s Farm, Bromesberrow Estate, Ledbury, Herefordshire, HR8 1RZ, UK, including a copy of the receipt, otherwise we require an order or invoice number to track it through our records.

All shipping for warranty must be pre-paid and insured and accompanied by reference to the original invoice. We cannot be liable for lost or damaged in-bound packages.

Not all AlliSport products are covered by the lifetime warranty, please check the warranty tab on the product detail page for further info. We will not be held liable for any costs associated with removal and refitting of a product covered by this warranty. You accept these conditions by purchasing the product.