Discovery Td5 intercooler (manual gearbox version)

(3 customer reviews)

£420.00 ex. vat

Please email us for availability

SKU: AS30-DI Category:

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A brand new full size high performance intercooler from AlliSport Ltd. recently developed with improved flow characteristics and redesigned “Bi-Fold” end tanks for extra strength.

Our latest design is not only stronger but flows better as well as looking smarter!

Designed to replace the original much smaller intercooler on the Land Rover Discovery Td5 with Manual Gearbox.

Please Note: – Some export models are fitted with a transmission oil cooler, please check before ordering. if this is the case you will need to use the Automatic transmission uprated intercooler.

This intercooler is nearly three times the size of the original intercooler!

This highly efficient product is designed and manufactured by AlliSport Ltd and comes ready to fit utilising the original pipe work and mounting brackets.

Constructed using our ultra efficient vacuum brazed core design with internal “turbulators” to increase cooling capacity.

CNC stamp cut for quality and consistency and fully TIG welded by hand all in house.

The increased cooling capacity together with the appropriate electronic tuning can allow performance to be increased to over 190BHP with an improvement in fuel economy.

Fuel economy increases by, on average 10-15% with a reduction in cylinder head thermal stress.

Thermal stress is actually reduced as the EGT or combustion temperature is reduced dramatically allowing fuel to be burned more efficiently and completely.

In order to get the best from this upgrade the fuelling needs optimising to suit. We offer remapping/re-chipping facilities depending on vehicle model year. We can also supply plug-in tuning units.

640 x 388 x 50mm core size

760 x 395 x 60mm overall size

51mm inlet and outlet tube diameter

Uses original mounting brackets

Atmosphere controlled construction,

high efficiency core Fin design allows air to flow freely through to water radiator

Suitable for fast road or competition use High grade aluminium construction Precision CNC stamp cut mounting brackets Fits original mounts and hoses TIG welded by hand

We use high quality vacuum brazed cores and all of our products are manufactured to British Standard!

Additional information

Weight 52.91 lbs


Model/ Series


3 reviews for Discovery Td5 intercooler (manual gearbox version)

  1. John Rhodes (verified owner)

    This is an extremely well made Intercooler, a quality product.

  2. Leigh (verified owner)

    Awesome product excellent quality could not fault

  3. Phill Everall

    An excellent example of British engineering. Welds are second to none, with visual quality. A must have item with any significant power increase.

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AlliSport strive to produce the highest quality products designed to withstand many years of use and we are proud to stand behind these products. However, we manufacture many products and if you make enough of anything, a limited number of problems may be expected. It is how we deal with a problem that is important!

Effective January 2016 onwards, if your product fails due to a manufacturing defect we will repair or replace it without charge, at our discretion. Only original, unaltered and unmodified materials and workmanship are covered by this policy.

This warranty does not cover damage caused by accident, improper care, negligence, normal wear and tear, or the natural breakdown of materials over extended time and use.

Damage not covered under warranty may be repaired for a reasonable rate and a fee will be charged for return shipping.

The products eligible for warranty are covered to the original owner, for the lifetime of the product.  Unfortunately, this does not mean your lifetime. Your AlliSport® intercooler may not survive to the ripe old age of 70.

(But we have heard from happy customers whose well-loved and cared for 1999 products are still going strong!)

For warranty evaluation, your product must be returned directly to AlliSport Ltd, Aubrey’s Farm, Bromesberrow Estate, Ledbury, Herefordshire, HR8 1RZ, UK.

All shipping for warranty must be pre-paid and insured and accompanied by reference to the original invoice. We cannot be liable for lost or damaged in-bound packages.

Not all AlliSport products are covered by the lifetime warranty, please check the warranty tab on the product detail page for further info.